Step-by-Step Guide to Installing Shelf Prongs
Tools and Materials Needed
- Parts: Pipes, flanges, endcaps, screws, etc.
- Electric drill or screwdriver
- Wall anchors (if necessary)
- Measuring tape
- Spirit level (or laser level)
- Pencil and long ruler/strait edge
Step 1: Lay Out the Kitset Parts
- Check components: Lay out the black pipes, fittings, flanges, screws, and saddle clamps (if included). Note some shelves use T fittings while others use Clamp T's.
Step 2: Assemble the Pipe Rail
- Connect the parts: Begin by attaching the straight pipes to the flanges. Tighten till the threads grip then adjust accordingly.
Step 3: Measure the Placement on the Wall
- Decide the position: Choose where the shelf prong will be mounted.
- Mark anchor points: Use the measuring tape and pencil to mark the locations for the flanges on the wall. This will be firstly vertical, then horizontal until you form a grid as per diagram 1.
- Check spacing: Measure the distance between flange centers to match the pipe lengths.
Step 4: Attach the Flanges to the Wall
- Drill holes: Use a drill to create a hole at one of the the marked spots for the flanges. If mounting on plaster consider wall anchors to support the weight.
- Screw in the flanges: Using the screws provided, secure the flanges to the wall. Ensure they are tightly in place.
- Once attached: Repeat the process with each screw hole according to diagram 2 below.
Step 5: Install The Shelf
- Place shelf on pipe: The shelf should sit flat on the pipe. Ensure your timber is the right dimensions to do so.
- Screw in the saddle clamps: Place the saddle clamp in the middle of the pipe and screw it in place. Clamps will bend to grip the pipe and prevent slippage.
Step 6: Clean and Finish
- Wipe down: Clean the shelf and parts using a duster or vacuum to collect dust.
- Inspect the installation: Make sure everything looks even and properly aligned.
FAQ
-
Thread is exposed on my pipe, is this normal?
Yes. All pipes are adjustable to allow for uneven
walls, floors and custom environments. Industrial
pipe often leaves some thread exposed. -
I can't get every screw into a wooden stud. What should I do?
This is a common issue due to the width of most studs being 45mm and flange hole diameter being 45mm. You can screw your screws in on an angle, or use gib plugs, however it's not always necessary to hit a stud with every screw. One or two will often hold the shelf unless you're in a high traffic area or mounting great weight.
Warranty Information
2-Year Manufacturer's Warranty
We stand behind the quality of our products. Every purchase comes with a comprehensive 2-year manufacturer's warranty, ensuring your peace of mind. You can extend this by a further two years by registering your product purchase with us online.
Warranty Coverage:
- Protection against manufacturing defects and workmanship issues
- Repair or replacement of faulty parts or products
What's Not Covered:
- Normal wear and tear
- Accidental damage, misuse, or improper care
- Unauthorized modifications or repairs
How to Claim:
- Contact our customer support team with proof of purchase: warranty@ironmoa.co.nz
- We'll guide you through the claim process and arrange for the necessary repairs or replacements